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Motorized Precision Rotation Stage with DC Servo Motor
PRMTZ8 with PM3 Clamping Arm
The PRMTZ8 is a compact, DC servo motorized 360° rotation stage with a tapped platform. The user can measure the angular displacement of the platform by using the Vernier scale (5 arcmin resolution) in conjunction with the graduation marks that are marked on the rotating platform in 1° increments. This rotation stage is also equipped with a home limit switch to facilitate automated rotation to the precise 0° position, allowing absolute angular positioning thereafter. The limit switch is designed to allow continuous rotation of the stage over multiple 360° cycles.
The KDC101 DC Servo Controller, sold separately below, is the ideal companion for achieving smooth, continuous motion that can be automated via the software interface. The stage, controller, and KPS101 power supply are sold together as the Item #s KPRMTE and KPRMTE/M.
The PRMTZ8 is supplied with 430 mm (16.93") of cable. An 2.5 m (8 ft) extension cable (PAA632) is available separately.
Motor Connector Pin Out
The PRMTZ8 is supplied with 430 mm (16.93") of cable. A 2.5 m (8 ft) extension cable (PAA632) is available separately.
Thorlabs offers two platforms to drive our wide range of motion controllers: our Kinesis® software package or the legacy APT™ (Advanced Positioning Technology) software package. Either package can be used to control devices in the Kinesis family, which covers a wide range of motion controllers ranging from small, low-powered, single-channel drivers (such as the K-Cubes™ and T-Cubes™) to high-power, multi-channel, modular 19" rack nanopositioning systems (the APT Rack System).
The Kinesis Software features .NET controls which can be used by 3rd party developers working in the latest C#, Visual Basic, LabVIEW™, or any .NET compatible languages to create custom applications. Low-level DLL libraries are included for applications not expected to use the .NET framework. A Central Sequence Manager supports integration and synchronization of all Thorlabs motion control hardware.
Kinesis GUI Screen
APT GUI Screen
Our legacy APT System Software platform offers ActiveX-based controls which can be used by 3rd party developers working on C#, Visual Basic, LabVIEW™, or any Active-X compatible languages to create custom applications and includes a simulator mode to assist in developing custom applications without requiring hardware.
By providing these common software platforms, Thorlabs has ensured that users can easily mix and match any of the Kinesis and APT controllers in a single application, while only having to learn a single set of software tools. In this way, it is perfectly feasible to combine any of the controllers from single-axis to multi-axis systems and control all from a single, PC-based unified software interface.
The software packages allow two methods of usage: graphical user interface (GUI) utilities for direct interaction with and control of the controllers 'out of the box', and a set of programming interfaces that allow custom-integrated positioning and alignment solutions to be easily programmed in the development language of choice.
A range of video tutorials is available to help explain our APT system software. These tutorials provide an overview of the software and the APT Config utility. Additionally, a tutorial video is available to explain how to select simulator mode within the software, which allows the user to experiment with the software without a controller connected. Please select the APT Tutorials tab above to view these videos.
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Figure 1: An example of how to read a vernier scale. The red arrow indicates what is known as the pointer. Since the tick mark labeled 10 on the vernier scale aligns with one of the tick marks on the main scale, this vernier scale is reading 75.60 (in whatever units the tool measures).
Reading a Vernier Scale
Vernier scales are typically used to add precision to standard, evenly divided scales (such as the scale on Thorlabs' rotation mounts). A vernier scale has found common use in many precision measurement tools, the most common being calipers and micrometers. The direct vernier scale uses two scales side-by-side: the main scale and the vernier scale. The vernier scale has a slightly smaller spacing between its tick marks (10% smaller than the main). Hence, the lines on the main scale will not line up with all the lines on the vernier scale. Only one line from the vernier scale will match well with one line of the main scale, and that is the trick to reading a vernier scale.
Figures 1 through 3 show a vernier scale system for three different situations. In each case, the scale on the left is the main scale, while the small scale on the right is the vernier scale. When reading a vernier scale, the main scale is used for the gross number, and the vernier scale gives the precision value. In this manner, a standard ruler or micrometer can become a precision tool.
The 0 on the vernier scale is the "pointer" (marked by a red arrow in Figs. 1 - 3) and will indicate the main scale reading. In Figure 1 we see the pointer is lined up directly with the 75.6 line. Notice that the only other vernier scale tick mark that lines up well with the main scale is 10. Since the vernier 0 lines up with the main scale’s 75.6, the reading from Figure 1 is 75.60 (in whatever units the tool measures in).
That is essentially all there is to reading a vernier scale. It's a very straightforward way of increasing the precision of a measurement tool. To expound, let’s look at Figure 2. Here we see that the pointer is no longer aligned with a scale line, instead it is slightly above 75.6, but below 75.7; thus the gross measurement is 75.6. The first vernier line that coincides with a main scale line is the 5, shown with a blue arrow. The vernier scale gives the final digit of precision; since the 5 is aligned to the main scale, the precision measurement for Figure 2 is 75.65.
Since the vernier scale is 10% smaller than the main scale, moving 1/10 of the main scale will align the next vernier marking. This asks the obvious question: what if the measurement is within the 1/10 precision of the vernier scale? Figure 3 shows just this. Again, the pointer line is in between 75.6 and 75.7, yielding the gross measurement of 75.6. If we look closely, we see that the vernier 7 (marked with a blue arrow) is very closely aligned to the main scale, giving a precision measurement of 75.67. However, the vernier 7 is very slightly above the main scale mark, and we can see that the vernier 8 (directly above 7) is slightly below its corresponding main scale mark. Hence, the scale on Figure 3 could be read as 75.673 ± 0.002. A reading error of about 0.002 would be appropriate for this tool.
As we've seen here, vernier scales add precision to a standard scale measurement. While it takes a bit of getting used to, with a little practice, reading these scales is fairly straightforward. All vernier scales, direct or retrograde, are read in the same fashion.
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Figure 2: An Example of a vernier scale. The red arrow indicates the pointer and the blue arrow indicates the vernier line that matches the main scale. This scale reads 75.65.
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Figure 3: An Example of a vernier scale. The red arrow indicates the pointer and the blue arrow indicates the vernier line that matches the main scale. This scale reads 75.67, but can be accurately read as 75.673 ± 0.002.
Rotation Mount and Stage Selection Guide
Thorlabs offers a wide variety of manual and motorized rotation mounts and stages. Rotation mounts are designed with an inner bore to mount a Ø1/2", Ø1", or Ø2" optic, while rotation stages are designed with mounting taps to attach a variety of components or systems. Motorized options are powered by a DC Servo motor, 2 phase stepper motor, piezo inertia motor, or an Elliptec™ resonant piezo motor. Each offers 360° of continuous rotation.
Manual Rotation Mounts
Manual Rotation Stages
Motorized Rotation Mounts and Stages
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PRMTZ8/M Platform Taps
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PRMTZ8 Platform Taps
The rotating platform features five 1/4"-20 (M6) tapped holes and sixteen 8-32 (M4) holes for general optomechanics, as well as eight 6-32 (M4) holes for compatibility with our PM3 and PM4 prism clamping arms (available below).
The PRMTZ8 is supplied with 16" (0.4 m) of cable. An 8 ft (2.5 m) extension cable (PAA632) is available separately.
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The KPRMTE(/M) includes the KPS101 Power Supply with a location-specific power adapter (not shown).
The KPRMTE(/M) bundle includes a PRMTZ8(/M) Motorized Rotation Stage with a KDC101 K-Cube™ DC Servo Motor Controller. This controller provides smooth, continuous motion that can be automated via the software interface. The bundle ships complete with a KPS101 power supply, which includes a location-specific adapter.
The KPRMTE(/M) is supplied with 16" (0.4 m) of cable. An 8 ft (2.5 m) extension cable (PAA632) is available separately.
Click to Enlarge KAP101 Adapter)
Thorlabs' KDC101 K-Cube Brushed DC Motor Controller provides local and computerized control of a single motor axis. It features a top-mounted control panel with a velocity wheel that supports four-speed bidirectional control with forward and reverse jogging as well as position presets. A backlit digital display is also included that can have the backlit dimmed or turned off using the top-panel menu options. The front of the unit contains two bidirectional trigger ports that can be used to read a 5 V external logic signal or output a 5 V logic signal to control external equipment. Each port can be independently configured.
Please note that this controller does not ship with a power supply. Compatible power supplies are listed below. Additional information can be found on the main KDC101 DC Servo Motor Controller page.
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A location-specific adapter is shipped with the power supply unit based on your location. The adapters for the KPS101 are shown here.
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The KPS101 Power Supply Unit
The KPS101 power supply outputs +15 VDC at up to 2.4 A and can power a single K-Cube or T-Cube with a 3.5 mm jack. It plugs into a standard wall outlet.
The KCH301 and KCH601 USB Controller Hubs each consist of two parts: the hub, which can support up to three (KCH301) or six (KCH601) K-Cubes or T-Cubes, and a power supply that plugs into a standard wall outlet. The hub draws a maximum current of 10 A; please verify that the cubes being used do not require a total current of more than 10 A. In addition, the hub provides USB connectivity to any docked K-Cube or T-Cube through a single USB connection.
For more information on the USB Controller Hubs, see the full web presentation.
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Clamping Arm Extension Posts with Metric Indicator Groove
Thorlabs' Clamping Arms provide clamping force to secure optics to our kinematic platform mounts, stages, and V-clamps. The PM3(/M) accommodates optics up to 0.97" tall and features a 0.69" center-to-center distance between the post and the nylon-tipped setscrew that holds the optic. The PM4(/M) accommodates optics up to 1.61" and features a 1.16" center-to-center distance between the post and the nylon-tipped setscrew. The maximum optic height of the PM3(/M) or PM4(/M) Clamping Arms can be extended using our PM3SP(/M) or PM4SP(/M) Extension Posts, respectively. These extension posts are identical to the posts included in each complete clamping arm. Each clamping arm features 6-32 (M4) threads. The PM3 and PM4 can be mounted in 8-32 tapped holes by using the AS6E8E thread adapter, which features internal 6-32 threads and external 8-32 threads. This thread adapter has an outer diameter of 0.24", which is the same as the PM4SP extension post and the post included with the PM4 clamping arm. This allows the clamping arm to be adjusted across the seam between either post and the adapter. The smaller diameters of the included post for the PM3 clamping arm and the PM3SP extension post cause the thread adapter to act as a stop for the clamping arm.
The PM5(/M) clamping arm is made entirely from heat-treated stainless steel, which helps maintain stability in fluctuating temperatures and provides vacuum compatibility. This clamping arm is recommended for use with the POLARIS-K1M4(/M), but it can be used with any platform mount or stage that has one or more 8-32 (M4) tapped holes. The PM5(/M) can hold optics up to 1.65" tall, and the distance from the post center to the contact point that holds the optic is 0.90".
Each clamping arm is attached to its post using a flexure mechanism that locks with a 5/64" (2.0 mm) balldriver or hex key. The setscrew on top of the clamping arm also accepts a 5/64" (2.0 mm) balldriver or hex key in order to clamp down on the optic. The post includes a through hole which can be leveraged for added torque when tightening down the post. Please see the diagram above for additional information.